1 Recipe management and process control
● Intelligent Control: Comprehensive supervision of the entire cycle. The system adjusts parameters in real time based on the consumed energy (kWh), temperature or time, optimizing the process compared to the use of conventional timers.
● Flexibility: Capacity to store thousands of formulas, allowing instant production changes and eliminating manual errors.
2 Precision weighing and dosing
● Automatic Loading: Automation of the introduction of polymers, carbon black, oils and additives.
● Critical Precision: Weighing systems with minimum tolerances, essential to guarantee the physical properties and repeatability of the final compound.
3 Traceability and quality (Track & Trace)
● Batch Recording: Generation of a “digital passport” per batch, recording raw materials, suppliers and operating conditions (pressure/temperature).
● ERP Integration: Direct connection with management systems (such as SAP) for automatic administration of inventories and work orders.
4 Monitoring and maintenance
● HMI/SCADA Interface: Real-time visualization of critical variables (RPM, piston position, temperatures) through intuitive touch screens.
● Mantenimiento Predictivo: Advanced sensors for detecting anomalies in vibrations or wear, drastically reducing unscheduled downtimes.
